IKEA TOLKEN 294.146.98 Countertop instructions manual

The IKEA TOLKEN 294.146.98 is a durable countertop designed for kitchen and bathroom use, featuring a particleboard core with a melamine foil surface for easy cleaning and resistance to stains and moisture. Available in various sizes and colors to match IKEA cabinet systems. Below are key sections for safety, assembly, installation, care, and troubleshooting.

1. Product Overview 2. Safety Instructions 3. Tools Required 4. Assembly Instructions 5. Installation Guide 6. Securing to Cabinets 7. Sink & Cooktop Cutouts 8. Sealing & Edge Treatment 9. Care & Maintenance 10. Specifications 11. Troubleshooting

Product Overview

Key components: TOLKEN countertop, mounting brackets, sealing strips, and installation hardware.

Component	Description
Countertop panel	Particleboard core with melamine foil surface
Mounting brackets	For securing countertop to cabinet frames
Sealing strips	For sealing cut edges and joints
Installation screws	Provided for bracket attachment
Corner connectors	For joining multiple countertop sections (if applicable)

Safety Instructions

Read all instructions before assembly and installation.

Work on a clean, flat, protected surface to avoid scratches.
Use proper lifting techniques; countertop is heavy and requires two people.
Wear safety glasses when drilling or cutting.
Ensure cabinets are level and securely anchored to wall before installation.

WARNING! Countertop is heavy; lift with care to avoid injury. Use proper support during installation.

Tools Required

Tools not included; gather before starting.

Phillips screwdriver or cordless drill
Level (at least 24 inches)
Tape measure
Pencil
Clamps (for joining sections)
Jigsaw or router (for cutouts)
Sandpaper (fine grit)
Vacuum cleaner

Assembly Instructions

For multi-section countertops only.

Place sections upside down on protected surface.
Align sections using corner connectors; ensure edges are flush.
Secure connectors with provided screws using screwdriver.
Check alignment; adjust if necessary before flipping over.

CAUTION! Do not overtighten screws to avoid damaging particleboard core.

Installation Guide

Ensure cabinets are level and securely mounted.

Place countertop on cabinets; ensure overhang is even on all sides.
Check level across entire surface; use shims under cabinets if needed.
Mark positions for mounting brackets on underside of countertop.
Attach brackets to countertop using provided screws.
Secure brackets to cabinet frames.

Tip: Leave a small gap (approx. 1/8 inch) between countertop and wall for expansion.

Securing to Cabinets

Proper attachment prevents movement and sagging.

Position brackets approximately 8 inches from corners and every 16 inches along cabinet runs.
Drill pilot holes for screws to prevent splitting.
Tighten screws until countertop is snug but not compressed.
Re-check level after securing.

Sink & Cooktop Cutouts

Measure twice, cut once. Use manufacturer templates when available.

Turn countertop upside down on protected surface.
Mark cutout dimensions using template or measurements.
Drill starter holes inside marked lines for jigsaw blade.
Cut along lines using jigsaw with fine-tooth blade.
Sand cut edges smooth; vacuum dust thoroughly.
Apply sealing strips to all cut edges before installation.

WARNING! Wear eye protection and mask when cutting. Ensure proper ventilation.

Sealing & Edge Treatment

Protect exposed edges from moisture.

Clean edges with damp cloth; allow to dry completely.
Apply sealing strips according to package instructions.
Use a roller or firm pressure to ensure proper adhesion.
Trim excess material with utility knife.
For end caps or edge banding, follow manufacturer instructions.

Care & Maintenance

Proper care extends countertop life.

Clean with mild soap and water; wipe dry immediately.
Avoid abrasive cleaners or scouring pads.
Use cutting boards; avoid direct cutting on surface.
Use trivets for hot pots and pans.
Wipe spills promptly, especially oils and acidic substances.

CAUTION! Do not use harsh chemicals, ammonia, or bleach-based cleaners.

Specifications

Material: Particleboard with melamine foil surface
Thickness: 1-1/2 inches (standard)
Moisture Resistance: Water-resistant surface (not waterproof)
Weight Capacity: Distributed load up to 100 lbs/sq ft when properly supported
Temperature Resistance: Up to 212°F (100°C) for short periods
Edge Profiles: Square, rounded, or beveled (varies by model)
Warranty: Limited 10-year warranty against manufacturing defects

Troubleshooting

Symptom	Possible Cause	Corrective Action
Countertop not level	Uneven cabinets or floor	Shim cabinets; check floor level; adjust mounting brackets.
Gaps at joints	Improper alignment or expansion	Re-align sections; ensure proper spacing for expansion.
Surface stains	Spills not cleaned promptly	Clean with mild cleaner; avoid abrasive materials.
Edges swelling	Moisture exposure	Ensure edges are properly sealed; repair with edge sealant.
Sagging in middle	Insufficient support	Add additional brackets or support legs; check weight distribution.

Support: For missing parts or assembly help, contact IKEA customer service at 1-888-888-4532 or visit www.ikea.com.