IKEA NISSAFORS 203.997.77 Utility Cart instructions manual

The IKEA NISSAFORS 203.997.77 is a versatile, multi-level utility cart constructed from powder-coated steel, designed for storage and mobility in various rooms. It features a sturdy frame, four swivel casters (two with brakes), three wire shelves, and an easy-to-assemble design. Below are key sections for safety, parts list, assembly instructions, use, care, and warranty information.

1. Parts & Hardware Included 2. Safety Information 3. Assembly Instructions 4. Specifications 5. Using Your Cart 6. Care & Maintenance 7. Warranty & Support 8. Troubleshooting

Parts & Hardware Included

Before assembly, verify all parts are present. Key components: Cart frame, shelves, casters, and assembly hardware.

Part Description	Quantity	Image Ref.
Main Frame (Side Panels)	2	A
Upper Shelf (Wire grid)	1	B
Middle Shelf (Wire grid)	1	C
Lower Shelf (Wire grid)	1	D
Swivel Casters with Brakes	2	E
Swivel Casters without Brakes	2	F
Hex Key (Allen Wrench)	1	G
Assembly Bolts & Nuts	Set	H

Safety Information

Read all instructions before assembly and use.

Assembly Surface: Work on a clean, soft, level surface to prevent scratches.
Tool Use: Use only the provided hex key. Do not overtighten bolts.
Weight Capacity: Do not exceed the maximum load of 55 lbs (25 kg) per shelf. Total cart load must not exceed 165 lbs (75 kg).
Stability: Engage brakes when stationary, especially on uneven surfaces or when loading/unloading.
Children & Pets: Do not allow children to climb on or play with the cart. Keep away from open flames or extreme heat.

WARNING! An unassembled or incorrectly assembled cart can tip over, causing injury or damage. Ensure all bolts are securely fastened.

Assembly Instructions

Estimated assembly time: 15-20 minutes. Follow steps in order.

Attach Casters: Turn one side panel (A) upside down on a protected surface. Press a caster stem (E or F) firmly into each of the four corner holes until it clicks securely into place. Repeat for the second side panel.
Connect Side Panels: Lay both side panels (A) parallel to each other. Insert the lower shelf (D) between them, aligning the holes on the shelf brackets with the holes on the side panels.
Secure with Bolts: Insert the provided bolts through the aligned holes from the outside. Secure them from the inside with the nuts. Hand-tighten, then use the hex key (G) to fully tighten. Do not overtighten.
Add Middle & Top Shelves: Repeat step 3 for the middle shelf (C) and then the upper shelf (B), working from the bottom up.
Final Check: Ensure the cart stands level and all connections are tight. Gently rock the cart to test stability. Engage the brakes on two casters.

CAUTION! Assemble with another person if possible, as parts can be awkward to handle alone.

Specifications

Article Number: 203.997.77
Design: NISSAFORS
Material: Steel, Epoxy/polyester powder coating.
Color: Black.
Dimensions (Assembled): Height: 33 7/8" (86 cm), Width: 21 5/8" (55 cm), Depth: 15 3/4" (40 cm).
Shelf Dimensions: Each shelf: 20 7/8" x 14 1/8" (53 x 36 cm).
Weight Capacity: Max 55 lbs (25 kg) per shelf. Max total load: 165 lbs (75 kg).
Casters: 4 x swivel casters (Ø 2"), 2 with brakes.
Packaged Weight: Approx. 15.2 lbs (6.9 kg).

Using Your Cart

The cart is ideal for kitchens, bathrooms, workshops, offices, or craft rooms.

Suggested Uses:

Kitchen: Store pots, pans, cooking oils, and spices. Move ingredients while cooking.
Bathroom: Hold towels, toiletries, and cleaning supplies.
Office/Craft: Organize books, files, art supplies, or tools.
Mobile Bar: Use for serving drinks and snacks.

Tips for Use:

Distribute weight evenly across shelves for best stability.
Always engage the brakes when the cart is in a stationary position.
Push the cart from its frame, not from the shelves, to avoid tipping.
Use bins or containers on the wire shelves to hold smaller items.

Care & Maintenance

Proper care will extend the life of your utility cart.

Cleaning: Wipe with a soft, damp cloth. For tougher stains, use a mild soap solution. Dry immediately with a soft cloth.
DO NOT: Use abrasive cleaners, scouring pads, or harsh chemicals as they can damage the powder coating.
Caster Care: Periodically check casters for hair or debris that may impede rolling. Clean caster wheels with a damp cloth if needed.
Tightening: Over time, bolts may loosen. Check and retighten connections every few months using the hex key.

CAUTION! Never immerse the cart in water or use a steam cleaner.

Warranty & Support

This IKEA product is covered by a limited warranty. Refer to the IKEA guarantee for the country of purchase for specific terms.

Replacement Parts: For missing or damaged parts, contact IKEA customer service with your article number (203.997.77).

Support: For assembly help or other inquiries:
Visit: www.ikea.com
Contact your local IKEA store.
Refer to the last page of the included paper manual for regional contact details.

Troubleshooting

Issue	Possible Cause	Corrective Action
Cart wobbles or is unstable	Uneven floor; loose bolts; casters not fully seated	Check floor level. Tighten all frame connection bolts. Ensure all four casters are pressed completely into the frame sockets.
Casters do not roll smoothly	Debris in wheels; damaged caster	Clean wheel treads. Check for obstructions in the swivel mechanism. Replace damaged caster (contact IKEA).
Shelf seems bent or sagging	Weight limit exceeded	Immediately remove excess weight. Do not exceed 55 lbs (25 kg) per shelf. The shelf may retain slight deformation if overloaded.
Difficulty inserting bolts	Holes misaligned	Loosen other connections slightly to align parts, then re-tighten all bolts in sequence.
Brakes not holding	Debris under caster; brake mechanism worn	Clean the area around the brake pad. Ensure the cart is on a clean, dry surface. The brake is designed for gentle slopes only.

Disposal: At end of life, disassemble and recycle materials according to local regulations.