IKEA GRILLSKÄR 404.900.06 Side Burner instructions manual

The IKEA GRILLSKÄR 404.900.06 is a stainless steel side burner designed for outdoor grilling, compatible with GRILLSKÄR grill islands. It features a 12,000 BTU burner, cast iron grate, durable stainless steel construction, integrated ignition system, and adjustable heat control. Below are key sections for safety, assembly, installation, operation, maintenance, and troubleshooting.

1. Safety Information 2. Package Contents 3. Assembly Instructions 4. Installation 5. Specifications 6. Operation 7. Connecting to Gas Supply 8. Care & Maintenance 9. Regulatory Information 10. Troubleshooting

Safety Information

Key safety warnings and precautions for proper use.

Warning	Description
Outdoor Use Only	Use only in well-ventilated outdoor areas. Never use indoors or in enclosed spaces.
Gas Leak Check	Check all gas connections for leaks with soapy water solution before first use.
Clearance	Maintain minimum 24 inches clearance from combustible materials.
Children & Pets	Keep children and pets away from the grill area during and after use.
Hot Surfaces	Surfaces become extremely hot during use. Use heat-resistant gloves.
Gas Cylinder	Store and use propane cylinder upright. Keep away from heat sources.
Ignition	If ignition fails, turn control knob OFF and wait 5 minutes before retrying.
Extinguishing	Turn control knob to OFF position and close gas supply valve after use.
Weather Conditions	Do not use in high winds or heavy rain.
Regular Inspection	Inspect burner, hose, and connections regularly for damage or wear.

Package Contents

Unpack and verify all components are present before assembly.

Side Burner Unit (stainless steel housing)
Cast Iron Cooking Grate
12,000 BTU Burner Head
Control Knob with integrated igniter
Mounting Bracket & Hardware Kit
Gas Hose & Regulator (if included)
Assembly Instructions

WARNING! Do not discard packaging until all parts are verified. Missing parts? Contact IKEA customer service.

Assembly Instructions

Assemble the side burner before installation into grill island.

Attach mounting bracket: Use provided screws to secure bracket to burner housing.
Install burner head: Place burner head into housing, ensuring gas inlet aligns properly.
Attach control knob: Push knob onto valve stem until it clicks into place.
Place cooking grate: Set cast iron grate onto burner housing supports.
Connect igniter wire: Attach spark electrode wire to igniter module (if applicable).

CAUTION! Do not overtighten screws. Use appropriate tools. Ensure all connections are secure.

Installation

Compatibility: Designed for GRILLSKÄR grill islands with side burner cutout.
Cutout Dimensions: Verify cutout size matches burner unit before installation.
Mounting: Insert assembled burner into cutout from above.
Securing: Use mounting brackets and screws to secure from underneath.
Gas Connection: Connect gas hose to burner inlet and gas supply line.
Leak Test: Apply soapy water to all connections. Bubbles indicate leaks.
Final Check: Ensure burner is level and securely mounted before use.

Specifications

Technical details and performance characteristics.

Feature	Specification
Model	GRILLSKÄR 404.900.06
Material	Stainless Steel (housing), Cast Iron (grate)
Burner Output	12,000 BTU
Fuel Type	Propane/LP Gas (check local regulations)
Ignition	Piezo electric ignition
Control	Single knob with OFF/LOW/HIGH settings
Grate Dimensions	Approx. 10" x 10" cooking surface
Weight	Approx. 15 lbs (6.8 kg)
Warranty	Refer to IKEA warranty terms
Compliance	ANSI Z21.58 • CSA 1.6 (outdoor cooking gas appliances)

Operation

How to safely operate the side burner.

Open gas supply valve at propane tank or main line.
Turn control knob to HIGH position while pressing igniter button.
If ignition fails, turn knob to OFF, wait 5 minutes, then retry.
Adjust flame height using control knob (LOW for simmer, HIGH for boiling).
Place cookware centered on grate for even heat distribution.
Monitor cooking to prevent flare-ups or boil-overs.
After use, turn control knob to OFF position.
Close gas supply valve at source when burner is cool.

Tip: Preheat burner for 2-3 minutes before cooking for optimal performance.

Connecting to Gas Supply

Proper gas connection procedures.

Ensure burner is OFF and gas supply is CLOSED before connecting.
Use only approved gas hose and regulator designed for LP gas.
Connect hose to burner inlet, hand-tighten, then use wrench for 1/4 turn.
Connect other end to gas supply (propane tank or built-in line).
Perform leak test: Apply soapy water to all connections. No bubbles should appear.
If bubbles appear, tighten connection and retest. Replace parts if leaking continues.
Never use matches or lighters to check for gas leaks.

WARNING! Gas connections must be performed by qualified person if required by local codes.

Care & Maintenance

Regular maintenance ensures longevity and safe operation.

Cool completely before cleaning.
Remove grate and clean with warm soapy water. Rinse and dry thoroughly.
Wipe stainless steel housing with damp cloth and mild detergent.
Clean burner ports with soft brush or compressed air to remove debris.
Check igniter electrode for corrosion or damage. Clean with fine sandpaper if needed.
Inspect gas hose regularly for cracks, wear, or damage. Replace every 5 years.
Apply light coat of cooking oil to cast iron grate after cleaning to prevent rust.
Cover or store burner when not in use for extended periods.

CAUTION! Never use abrasive cleaners or steel wool on stainless steel surfaces.

Regulatory Information

This appliance complies with ANSI Z21.58 • CSA 1.6 standards for outdoor cooking gas appliances. For outdoor use only. Installation must comply with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation Code, CSA B149.1. Keep these instructions for future reference. For assistance, contact IKEA customer service or visit www.ikea.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Burner won't ignite	Gas supply off, empty tank, clogged ports	Check gas supply; clean burner ports; ensure igniter clicks.
Weak or uneven flame	Obstructed burner, low gas pressure	Clean burner ports; check regulator and hose for kinks.
Yellow or orange flame	Improper air mixture, dirty burner	Clean burner; check for spider webs in venturi tube.
Gas odor	Leak in connection	Turn off gas immediately; check connections with soapy water.
Igniter doesn't click	Wet electrode, broken igniter	Dry electrode; check wire connection; replace igniter if needed.
Flame goes out	Wind, low gas, faulty thermocouple	Use wind screen; check gas level; ensure knob fully engaged.
Excessive flare-ups	Grease buildup, high fat food	Clean burner and grate; trim excess fat from food.
Rust on grate	Moisture exposure, lack of seasoning	Clean rust with brush; season with cooking oil after each use.

Service: For technical support, contact IKEA customer service at 1-888-888-4532 or visit www.ikea.com.